Maturity assessment

01 Where do your work instructions live today?

Paper binders or printed PDFs at the station PDFs on a shared drive or intranet A digital system, but not versioned per step Versioned, step-level digital procedures on the worker’s device

02 How do new operators learn a task?

Shadowing a senior colleague Classroom training plus shadowing Digital training content, separate from production procedures The same guided procedure that runs production, with evidence per step

03 How is execution evidence captured?

It isn’t, or on paper forms Typed into a system after the shift Photos and checks captured on a device, filed manually Captured per step at the moment of work and written to the system of record automatically

04 How do operators get help when something goes wrong?

Find the shift lead or call an expert Phone or chat with photos Video call with a remote expert Guided troubleshooting at the asset with a one-tap remote expert over AR

05 How do machines and sensors connect to work?

They don’t; operators read values manually Some machine data in the MES, not linked to tasks Alerts from sensors reach a dashboard Machine and sensor events trigger the right task automatically

06 How do you prepare for an audit?

Reconstruct from paper and memory Pull records from several systems over days Export from one system, with gaps to fill Filter a complete per-step record and export in minutes

07 How many languages must your procedures serve?

One, and it is not every worker’s first language Two or three, translated by hand Several, with translation drift between versions Every worker reads the same approved source in their language

08 Where may your production data live?

We have not decided Cloud only On-premise only We can choose per site: cloud, on-premise or edge

How connected is your frontline today?

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